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Project Brief

Pellet Plant – Major facilities

  • Slurry Handling System: 2 Nos. of Slurry Tanks having capacity of 5000Cu.mtr
  • Thickener: 45 Mtr Dia
  • Filtration Building: 4 Nos. of Pressure Filters, each capacity of 230 TPH
  • Bin & Mixing Building: 5 Storage Bins & Eirch Mixer capacity of 1000 TPH
  • Balling Building: 8 Nos. of Pelletizing Disc, 7.5mtr dia & associated equipments,
  • Induration Building: 552 Sq.mtr of Induration machine & associated equipments
  • Process Fans: 6 Nos
  • RCC Chimney: 110 mtr 11.mtr dia bottom and 8 mtr dia at top.
  • ESP: 2 Nos of ESPs
  • Filter cake storage shed: 15000MT of storage capacity
  • Additive Grinding: Ball Mill for Lime + Coke (120TPH) + Bentonite grinding - 20 TPH
  • Additive Storage: Capacity of 55000MT
  • LSHS Storage System: 2x1000 kl for Bulk Storage, 2 x 100kl for Day Tank
  • ECRs: 3 nos
  • MRSS: 220/11kv, 220/132kv and Sub Station
  • Rapid Loading System
  • Material Handling System: Stacker, Capacity 1700 TPH and Reclaimer, Capacity 1800 TPH
  • Pellet Storage Yard: Capacity: 100000 MT

KONSARI PLANT - STREAMS

STREAM 1: Slurry receipt - Receiving station/Valve station, Thickener, Slurry tank

STREAM 2: Filtration - From Slurry tank, Filtration building, Filter cake storage shed, Incoming Conveyors.

STREAM 3: Additive grinding - Truck tippling station, Storage shed, Loading, Additive building, Pneumatic conveying

STREAM 4: Mixing - Mixing bin building, Mixer bins, Weigh feeders etc.

STREAM 5: Balling Building

STREAM 6: Induration - Induration Building, Process fans, ESP, Chimney

STREAM 7: Product Storage yard, Rapid loading, Stacker, Reclaimer yards etc.

Auxiliary Facilities ECR-1, ECR 2, Main water PH, Water Treatment plant, Furnace oil storage & Pumping, Compressor house